Horsepower to cubic inch ratio is the easiest way to understand the
personality and characteristics of an engine. As an example a 502c.i
500h.p engine produces 1 h.p/1 c.i which is a tolerable engine with good
idling and does not require extensive maintenance; therefore, the engine
is financially reasonable. Another example is the 572 c.i 850h.p engine,
producing 1.48 h.p/1 c.i or the 705c.i/1200h.p, producing 1.5 h.p/1 c.i.
These ratios may be achieved by supercharging or well designed induction
systems. All these noted engines operate on pump gasoline (93 octane)
and have good idling characteristics, broad torque ranges, proper assembly
and quality parts. By taking these theories, we design power packages
tailored to the customers needs while maintaining reliability.
In order to make a marine engine with continuing top power, precise
measurements must be recognized. The ratio of Bore/Stroke is critical
to endurance. Several mathematical formulae are used to establish a combination
that will accept high r.p.m and provide high torque levels. Connecting
rod length and wrist pin height must have exact formulations to achieve
reliability and power. Furthermore, bearing clearance is determined by
measurements of .0001 which detours premature wear.
Constant high r.p.m usage is assisted with a progressive, multifaceted
lubrication system. Oil is sprayed onto the valve springs via a custom
rail integrated into the valve cover in order to cool springs and reduce
spring fatigue. Piston sprayers have a dual function, to cool the piston
head and to lubricate the cylinder walls and the wrist pins. Custom designed
oil pans one way screens and splash baffles increase scavenging. Five
gallon sump tanks provide proper cooling and revitalization of the oil.
Four oil pumps are used; three pumps remove oil from the engine at designated
areas and one high volume pump with adjustable bypass allowing 125psi,
inputs oil into the engine.
Chief Engines has innovated several induction systems consisting of
supercharging, carburation, fuel injection, sheet metal and casted custom
intake manifolds. For example, our triple dominator carb set up allots
increased fuel dispersion and torque levels on the high output supercharged
models. Natural aspiration requires a large carburetor, free flowing
intake manifolds and cylinder heads, tuned exhaust and camshaft profiles
that are large enough to allow enough fuel and air in and exhaust out.
Unfortunately when the engine is running at a low r.p.m, it is actually
over-fueling because the camshaft profile is large enough to allot fuel
at maximum r.p.ms. Nevertheless, it is possible to design a cam profile
and choose proper components to make these engines practical. On the
other hand, superchargers force fuel and air into the engines and a large
cam is not necessary. Consequently, small camshaft profiles increase
efficiency at idle and cruise r.p.ms as well as top end power. Supercharging
delivers as much torque at 2500 r.p.m as at 5000 r.p.m; therefore, fuel
is burned throughout at all r.p.m ranges reducing detonation and fuel
dilution.
A variety of electronic solid state, marine ignition systems fire up
Chief Engines. The ignition system actually fires multiple times for
each cylinder to ensure complete burn at high r.p.m and to reduce detonation.
The system's capacity is 115 millijoules and 50,000 volts and if requested
a complete back up system that can be initiated by a switch on the dash
board.
The most unstable zone in a marine
engine is the valve train/combustion chamber area. Extra care and
over-building is the only way to defeat
failure. Fully oiled shaft mounted rocker arms precisely installed
to proper geometry are necessary. Custom ground camshaft profiles
have fast
ramp speeds which promote fuel/air velocity and have gentle return
ramps which prevent valves from bouncing off of their seats. Valves
are fabricated
from Inconel and Titanium materials with special tips and locks. Valve
seats are Beryllium material which aids in cooling seats and reducing
seat erosion. Valve springs are subject to a cryogenic process, then
coated and pressure tested. The most technologically advanced parts
are implemented such as Titanium retainers, fully oiled camshaft
lifters,
and high quality head gaskets are essential. A composite gasket is
used with an oversized fire ring that is fitted into a receiver groove;
so
gasket failure is prevented.|
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